Designing Core-Shell Carbon Structures as High-Capacity Negative Electrodes for Sodium Ion Batteries
Paul Appel a
a Division 3.6 – Electrochemical Energy Materials, Bundesanstalt für Materialforschung und -prüfung (BAM), Unter den Eichen 44-46, 12203 Berlin
Materials for Sustainable Development Conference (MATSUS)
Proceedings of MATSUS Spring 2025 Conference (MATSUSSpring25)
Post-Lithium Technologies toward Sustainable Batteries - #SusBatT
Sevilla, Spain, 2025 March 3rd - 7th
Organizers: Ivana Hasa, Nagore Ortiz Vitoriano and Manuel Souto
Oral, Paul Appel, presentation 256
DOI: https://doi.org/10.29363/nanoge.matsusspring.2025.256
Publication date: 16th December 2024

Due to abundant raw materials, low costs and promising high reversible specific capacities, hard carbons (HCs) are a common choice for commercially manufactured anodes in sodium-ion batteries (SIBs). Despite their potential and extensive use, the storage mechanism is still under debate. The non-stoichiometric adsorption mechanism also means that the search for an upper limit for the reversible capacity is ongoing. There is a strong requirement for synthetic anodes that enable a better understanding of the theoretical capacity associated with HC-anodes. We have developed core-shell carbon anodes consisting of a highly porous carbon core and (almost) non-porous shell. Thus, the reversible capacity can be deconvoluted from irreversible capacity losses, arising from the formation of the solid electrolyte interphase (SEI). Moreover, the porosity of the carbon-core can be linked to the reversible capacities gained.

A range of microporous activated carbons were coated via an optimized  chemical vapour deposition technique.[1][2] These materials were characterised using a range of techniques including powder x-ray diffraction, small angle x-ray diffraction (SAXS), gas physisorption (N2, CO2) measurements and electrochemical characterisation at coin cell level.  

After coating, the material showed a significant reduction in detectable surface area (up to a factor of 192x) by N2-physisorption. The tailor-made shell allows the stable cycling of a carbon anode vs metallic Na-electrode in coin cells at room temperature. For the best performing material, the reversible capacity increased from 139 ± 2 mAhg-1 to 396 ± 2 mAhg-1 while irreversible capacity is decreased from 636 ± 3 mAhg-1 to 89 ± 3 mAhg-1 (see Figure 1). After initial stabilization, a CE of 99% was achieved. The coating technique was usefully applied to a range of materials.

The successful formation of core-shell structures with high capacities enables separation of the storage mechanism from SEI-formation. In turn a proposed calculation to rank the contributions of surface adsorption and pore filling capacity can be confirmed. The materials also create the opportunity to conduct a range of operando experiments (e.g., SAXS) that can shed further light on the sodium storage mechanism.

 

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