Advancements in PSC stability, lead mitigation, and circularity
Adelio Mendes a
a LEPABE - Laboratory for Process Engineering, Environment, Biotechnology and Energy, Faculty of Engineering, University of Porto, Rua Dr. Roberto Frias, 4200-465 Porto, Portugal
b ALiCE – Associate Laboratory in Chemical Engineering, Faculty of Engineering, University of Porto, Rua Dr. Roberto Frias, 4200-465 Porto, Portugal
Proceedings of MATSUS Spring 2026 Conference (MATSUSSpring26)
I3 Next-Generation Photonics: Emerging Trends and Innovations in Photon Sources, Detectors, and Photonic Technologies with Halide Perovskite Materials
Barcelona, Spain, 2026 March 23rd - 27th
Organizers: Emmanuelle Deleporte and Juan P. Martínez Pastor
Invited Speaker, Adelio Mendes, presentation 025
Publication date: 15th December 2025

                  Perovskite solar cells are emerging as a low-cost and highly favorable alternative to conventional silicon-based photovoltaics. Now reaching a record-high power conversion efficiency of 26.95 %. However, two major challenges currently hinder their commercialization: long-term stability under illumination and the risk of environmental contamination by lead; a third challenge lies ahead – recyclability. This talk addresses these issues head-on, exploring strategies to overcome them and enable the sustainable deployment of perovskite PV technologies.

                  Stability – The stability of perovskite solar cells (PSCs) is governed by both intrinsic and extrinsic factors. Intrinsically, stability is largely determined by the interfaces between the perovskite and the charge-transport layers and electrodes, while the perovskite absorber itself remains stable under dry and reducing atmospheres. Extrinsically, long-term stability requires effective encapsulation to prevent degradation induced by moisture, oxygen, and thermal cycling. This talk will present a low-temperature, hermetic laser-based glass-sealing process that encapsulates the active layers under a dry, inert atmosphere, providing robust protection from external instability factors. Experimental data from highly durable devices will be shown, demonstrating extrapolated operational lifetimes exceeding 2500 h under AM 1.5G continuous illumination.

                  Lead sequestration – The most efficient perovskite solar cells rely on lead-based absorbers. These lead-containing compounds are water-soluble and, therefore, can cause harm to the environment in the event of a leak. This talk will present a strategy based on highly reactive scavenging species that, upon exposure to humidity, trigger the rapid conversion of perovskite-derived lead into water-insoluble compounds. A novel, low-cost inorganic lead-capturing layer with a sequestration efficiency exceeding 99 % will be introduced. Combined with glass encapsulation, this approach aims to ensure compliance with stringent environmental regulations related to lead.

                  Circularity – In perovskite solar modules, the transparent conducting oxide (TCO)/glass substrates represent the most valuable components. To enable circularity and reduce lifecycle costs, it should be possible to dismantle the module at end-of-life, remove the aged active layers, and re-apply fresh ones. This can be achieved through a recently developed de-sealing process that allows the glass-encapsulated device to be opened, providing direct access to the functional layers. After refurbishment, the module can be re-sealed using the laser-assisted glass encapsulation process, which enables a renewed operational lifetime and promotes the true closed-loop use of materials.

The work was supported by national funds through FCT/MCTES (PIDDAC): LEPABE, UIDB/00511/2020 (DOI: 10.54499/UIDB/00511/2020)  and UIDP/00511/2020 (DOI: 10.54499/UIDP/00511/2020) and ALiCE, LA/P/0045/2020 (DOI: 10.54499/LA/P/0045/2020). This work has received funding from the European Union’s Horizon 2020 programme through a FET Proactive research and innovation action under grant agreement no. 101084124. This work has received funding from the European Union’s Horizon programme under the grant agreement no. 101096992 and from Agenda “AET – Alliance for Energy Transition”, nr. C644914747-00000023, investment project nr. 56, financed by the Recovery and Resilience Plan (PRR) and by European Union -  NextGeneration EU.

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