The Inherent Voltage Penalties of Emerging Electrochemical Reactions in near-neutral pH conditions
Gerard Prats Vergel a, Yvette Ziggers a, Min Li a, Thomas Burdyny a
a Department of Chemical Engineering, Faculty of Applied Sciences, Van der Maasweg 9, Delft University of Technology, 2629 HZ Delft, The Netherlands
Proceedings of MATSUS Spring 2026 Conference (MATSUSSpring26)
E1 Breaking New Bonds: Electrocatalysis for Emerging Transformations
Barcelona, Spain, 2026 March 23rd - 27th
Organizers: María Escudero-Escribano and Ifan Stephens
Oral, Gerard Prats Vergel, presentation 139
Publication date: 15th December 2025

Electrochemical conversions offer an alternative path towards producing chemicals and fuels while using renewable energy. Emerging electrochemical reactions are gaining interest due to their potential to produce complex molecules and small-scale on-site feedstocks. Many of these reactions occur in near-neutral pH conditions due to the intrinsic nature of the reactants and feedstocks, or to avoid unwanted competing reactions such as hydrogen evolution. Furthermore, the acidification or alkalization of feedstocks may incur higher balance of plant costs, corrosion issues or destabilization of the electrocatalysts and formed liquid products1. Thus, operating under near-neutral pHs can be desired and even sometimes a restriction of the system. However, we hypothesize that near-neutral pH conditions will lead to inherent and non-negligible voltage penalties, decreasing the energy efficiency and economic viability of the process. 


Here we use the simplest case of water electrolysis to demonstrate how current-dependent pH conditions at the surface of electrodes in near-neutral pH systems results in ~1 V cell voltage increases from a reaction’s thermodynamic potential. In aqueous electrochemical reactions, the consumption or generation of H+ and OH-, results in considerable pH swings at the electrodes2,3. While these effects are neglected in extreme pH scenarios, under near-neutral pH conditions these local concentration gradients give rise to Nernstian shifts of 0.5-1 V when current densities increase beyond ~50 mA cm-2. Elaborating on this knowledge, we show how and why the cell voltages of semi-mature electrochemical reactions, such as CO2 or NO3- reduction, are limited to much higher minimum thermodynamic potentials than expected. Lastly, we extend this knowledge to emerging electrochemical reactions which also utilize near-neutral pH conditions, and provide specific scenarios to avoid substantial Nernstian penalties. 

 

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