Towards Durable and Affordable Electrocatalysts: Strategies for Reducing PGM Loading
Olga Kasian a b c
a Helmholtz-Zentrum Berlin für Materialien und Energie, Hahn-Meitner-Platz 1, 14109 Berlin, Germany
b Helmholtz-Institute Erlangen-Nürnberg for Renewable Energy (HI ERN), Cauerstr. 1, 91058 Erlangen, Germany
c Department of Materials Science and Engineering, FAU Erlangen-Nürnberg, Germany
Proceedings of MATSUS Spring 2026 Conference (MATSUSSpring26)
E2 Critical Raw Material (CRM) Substitution in Electrochemical Technology
Barcelona, Spain, 2026 March 23rd - 27th
Organizer: Robin White
Invited Speaker, Olga Kasian, presentation 234
Publication date: 15th December 2025

The transition of the energy sector toward renewable sources demands environmentally sustainable technologies capable of storing power through the interconversion of chemical and electrical energy. However, scaling up electrochemical devices for energy conversion and storage remains challenging due to the limited efficiency and the insufficient durability of existing electrocatalyst materials [1]. These challenges are particularly pronounced in electrochemical systems operating under corrosive acidic conditions, where long-term stability and high activity can typically be achieved only with platinum-group metals (PGMs). Consequently, scarce and costly Pt- and Ir-based catalysts continue to dominate applications such as acidic water electrolysis and fuel cells. To enable widespread use, electrochemical energy-conversion technologies must employ strategies that lower noble-metal content yet preserve activity and stability. Achieving this requires a deep understanding of how the nature of active sites, their reactivity, and their degradation pathways are interrelated, ideally at the atomic scale [2-4].

In this talk, the feasibility of lowering PGM content while preserving key functional properties will be discussed with emphasis on Pt alloys and Ir-based mixed oxide electrocatalysts. Particular attention is given to the evolution of the structure and composition of the outermost atomic layers under polarization in acidic electrolytes. Temporal transformations of the active layer are elucidated through a combination of advanced electrochemical techniques, X-ray absorption spectroscopy (XAS), X-ray photoelectron spectroscopy (XPS), and atom probe tomography. Strategies for stabilizing active sites at the electrode surface are discussed. Altogether, these insights advance the understanding of structure–function relationships in electrocatalysis and support the design of new, active, and durable materials with reduced PGM content.

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