Powder-to-Film Processing Employing Sustainable Milling and Coating Techniques
Raphael Neisius a b, Paola Ragonese a, Isabel Pinto Gonçalves c, Annamaria Petrozza c, Teresa Gatti b, Isabella Poli a
a Italian Institute of Technology, Centre for Sustainabe Future Technology, Turin, 10144, Italy
b Department of Applied Science and Technology (DISAT), Politecnico di Torino, 10129 Torino, Italy
c Center for Nano Science and Technology, Istituto Italiano di Tecnologia, Via R. Rubattino, 81, Milan, 20134 Italy
Proceedings of MATSUS Spring 2026 Conference (MATSUSSpring26)
A6 Future of Metal Halide Perovskites: Fundamental Approaches and Technological Challenges
Barcelona, Spain, 2026 March 23rd - 27th
Organizers: Annalisa Bruno, Sofia Masi and Pablo P. Boix
Oral, Raphael Neisius, presentation 566
Publication date: 15th December 2025

Metal halide perovskites have emerged as promising semiconductors that combine excellent optoelectronic properties with the advantage of low-cost and easy solution-based processing. However, most commonly used deposition methods still  rely on hazardous solvents, such as N,N-Dimethylformamide (DMF), and on wasteful laboratory-scale coating techniques like spin coating, hindering broader commercialization.

In this work we employ mechanochemistry as a  solvent-free synthesis route that enables efficient material conversion, easy scalability, and precise stochiometric control for the preparation of halide perovskites. The resulting mechanochemically derived powders are then used to formulate dispersion inks in green solvents, which are subsequently processed into films via one-step slot-die coating.

We first investigate methylammonium lead halides (MAPbX3) as a case study. By monitoring the in-situ temperature during perovskite formation, we optimize the milling conditions and demonstrate the fabrication of efficient slot die coated detectors operating under both visible and X-ray radiation with a sensitivity of 600 μC/Gyꞏcm2.[1] We then extend this approach to a broad range of lead-free perovskite compositions, including double perovskite Cs2AgBiBr6 and various Sn-based materials.

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