Conductive-Carbon Hybridization Unlocks Metal-Free Polymer ORR-Electrocatalyst for Durable Zinc–Air Batteries
Francesco Biscaglia a b, Nagaraj Patil c, Nikhil Medhavi c, Luisa De Marco a, Rebeca Marcilla c
a CNR NANOTEC–Istituto di Nanotecnologia, c/o Campus Ecotekne, Via Monteroni, Lecce, 73100 Italy
b Università del Salento, Dipartimento di Ingegneria dell'Innovazione, Lecce, Italy
c Electrochemical Processes Unit, IMDEA Energy, Avda. Ramón de la Sagra 3, 28935, Móstoles, Madrid, Spain
Proceedings of MATSUS Spring 2026 Conference (MATSUSSpring26)
E2 Critical Raw Material (CRM) Substitution in Electrochemical Technology
Barcelona, Spain, 2026 March 23rd - 27th
Organizer: Robin White
Poster, Francesco Biscaglia, 893
Publication date: 15th December 2025

Platinum-group catalysts still dominate the oxygen reduction reaction (ORR) in zinc–air batteries, but their cost, supply risk, and durability motivate alternatives built from abundant elements. Metal-free, pyrolysis-free organic polymers are attractive because their redox chemistry can be designed at the molecular level and they avoid critical raw materials [1]; however, their low electronic conductivity often limits catalyst utilisation in practical electrodes [2].

Here we report an anthraquinone-based conjugated microporous polymer (AQ–CMP) and show that deliberate hybridisation with conductive nanocarbons overcomes this bottleneck [3]. By synthesising the polymer in the presence of single-walled carbon nanotubes (SWCNTs) and reduced graphene oxide (rGO), we obtain a hybrid (AQ–CMP@SR) that preserves permanent microporosity and redox-active anthraquinone motifs while forming a continuous conductive network through the catalyst layer. Structural and morphological analyses indicate intimate polymer–carbon integration without substantial loss of porosity.

In alkaline electrolyte, AQ–CMP@SR shows a more positive ORR onset potential (~0.82 V vs RHE), an improved half-wave potential (~0.72 V vs RHE), and a higher diffusion-limited current density (−3.35 mA cm⁻²). The hybrid shifts selectivity towards the four-electron ORR pathway with reduced peroxide formation, consistent with higher electronic conductivity and lower charge-transfer resistance. Control experiments distinguish true hybridisation from simple physical mixing: only the in-situ-formed hybrid delivers the full performance improvement.

When implemented as an air cathode in zinc–air batteries, the hybrid electrode delivers higher discharge voltages over a broad range of current demands and supports stable rechargeable operation when combined with an oxygen-evolution co-catalyst. Overall, nanocarbon-hybridised conjugated microporous polymers emerge as a promising class of sustainable, metal-free ORR electrocatalysts and provide a transferable strategy for translating molecularly defined organic catalysts into durable zinc–air battery electrodes.

F.B. is supported by the Italian National PhD in PHOTOVOLTAICS – work package ‘’Solar Intermittency and Storage’’. F.B. and L.D.M. gratefully acknowledge support from the European Research Council (ERC), ERC Consolidator Grant ‘‘HYNANOSTORE” (project number 101045746) and from the European Union –NextGenerationEU, the National Recovery and Resilience Plan (NRRP), Project code PE0000021, “Network 4 Energy Sustainable Transition –NEST” – CUP B53C22004060006. N.P. and R.M. thank the Spanish Government; MCIN/AEI/10.13039/501100011033/FEDER“A way of making Europe” (PID2024-160166OB-I00) for the funding. N.P. acknowledges the support from the Spanish Ministry of Science and Innovation through the Ramon y Cajal Program RYC2023-043057-I, funded by MICIU/AEI/10.13039/501100011033and by the ESF.

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