Atmosphere-Dependent Stability and Degradation Mechanisms in Laser-Sealed n-i-p Perovskite Solar Cells
Marta Pereira a, Rúben Madureira a, Isabel Mota a, Dzmitry Ivanou a, Seyedali Emami a, Adélio Mendes a
a LEPABE-- Laboratory for Process Engineering, Environment, Biotechnology and Energy, ALICE-Associate Laboratory in Chemical Engineering, Faculty of Engineering, University of Porto, Rua Dr. Roberto Frias, 4200-465 Porto, Portugal
Proceedings of MATSUS Fall 2026 Conference (MATSUSFall26)
A4 Pathways to Stable Metal Halide Perovskites
Palma, Spain, 2026 October 26th - 30th
Organizers: Oussama ER-RAJI and Mostafa Othman
Oral, Marta Pereira, presentation 288
Publication date: 22nd July 2026

The atmosphere trapped in the cavity of a glass-glass-sealed perovskite solar cell directly shapes its long-term operational behaviour1-3, yet the precise degradation mechanism remains poorly understood in efficient but unstable Au-based n-i-p PSCs. Here, we systematically compare ambient air, CO2, and N2 encapsulation in laser-sealed PSCs based on a triple-cation Cs0.05(MA0.17FA0.83)0.95Pb(I0.83Br0.17)3 absorber. Champion devices exceeded 19 % PCE prior to encapsulation (average 17.79 ± 1.03 %). The 65 °C laser-sealing step induced a moderate efficiency loss of ca. 7 % (16.59 ± 1.02 %), primarily from photocurrent losses, while simultaneously reducing anomalous hysteresis across all conditions: the hysteresis index dropping from 26.52 % to 7.86 % (CO2) and 8.51 % (N2), attributed to thermal passivation of grain boundary defects. Air-sealed devices showed a more modest improvement (23.64 %), hindered by competing oxygen passivation and early-stage moisture-driven degradation.

Under continuous MPP tracking at 1 sun and 45 °C over 160 hours, the encapsulation atmosphere unequivocally dictated device lifespan. Air-sealed devices failed catastrophically within 10 hours: PCE reaching near-zero, with JSC and FF collapsing below 25 % and VOC retaining only 25 %, driven by the synergistic photo-oxidative attack of trapped O2 and moisture. N2 encapsulation delivered a transformative improvement: after a ca. 40-hour burn-in, PCE stabilised at 50 % while VOC was preserved at 93 % until reach 160 h of continuous exposure, confirming that excluding oxidative species suppresses deep-level non-radiative recombination centre formation in the bulk absorber. CO2 encapsulation offered a mechanistically distinct response: during the first 50 hours, CO2-sealed devices matched the N2 baseline entirely, attributed to the in-situ formation of a carbonaceous passivation layer at the perovskite surface. VOC remained stable at ca. 90 % across 160 hours, confirming effective bulk protection. However, after 50 hours, CO2 devices exhibited progressive FF attenuation absent in N2 samples, causing the final PCE to stabilize at ca. 33% after 160 h of aging. This selective FF loss indicates a specific interfacial vulnerability under prolonged CO2 exposure.

Postmortem analysis (SEM, XPS, GDOES, PL, TRPL, and EIS) of exposed perovskite surfaces from dark-stored and light-aged devices revealed atmosphere-specific degradation pathways consistent with the MPP tracking results. SEM showed that air encapsulation shrinks the pervoskite grain size by 34 % during dark storage via moisture-driven boundary degradation, while CO2 promotes Ostwald ripening with a 22 % grain size increase. Aging induced complete morphological collapse in air-sealed films, while N2-sealed films retained their granular structure; CO2-sealed films, by contrast, exhibited only minimal grain size reduction, largely preserving their initial morphology. GDOES depth profiling identified the mechanistic origin of late-stage FF loss in CO2: the degradation of the PTAA layer compromises its barrier properties, promoting aggressive iodide accumulation at the weakened interface and deep gold migration into the perovskite stack. XPS confirmed the formation of carbonaceous species through the perovskite–CO2 reaction1, which passivates the perovskite surface while leaving the overlying PTAA unprotected. PL and TRPL measurements corroborated severe bulk phase degradation in air, intact bulk in N2, and increased interfacial trap density in CO2 without changes in the bulk phase. EIS also demonstrated that recombination resistance collapsed from the megaohm range to tens of kilohms in air and CO2 after aging, while N2-sealed devices maintained moderate interfacial quality.

These findings establish that complete exclusion of O2 and moisture is the primary requirement for stable encapsulation and identify CO2-driven PTAA degradation as a previously unreported pathway for gold migration and interfacial failure in n-i-p PSCs, with critical implications for the design of hermetic encapsulation strategies in perovskite photovoltaics.

Marta Pereira is grateful to the Portuguese Foundation for Science and Technology (FCT) for her PhD grant (2021.06451.BD). This work was supported by national funds through FCT/MCTES (PIDDAC): LEPABE, UIDB/00511/2020 (DOI: 10.54499/UIDB/00511/2020) and UIDP/00511/2020 (DOI: 10.54499/UIDP/00511/2020) and ALiCE, LA/P/0045/2020 (DOI: 10.54499/LA/P/0045/2020). This work has received funding from the European Union’s Horizon 2020 programme through a FET Proactive research and innovation action under grant agreement No. 101084124. This work is financed by national funds through FCT – Fundação para a Ciência e a Tecnologia, I.P., within the scope of project “TanPT - 2022. 05826.PTDC”. This work has received funding from the Agenda “AET – Alliance for Energy Transition”, nr C644914747-00000023, investment project nr. 56, financed by the Recovery and Resilience Plan (PRR) and by the European Union – NextGeneration EU. R. Madureira thanks project “Sinnogenes” funded from the European Union’s Horizon programme under the Grant Agreement No. 101096992. This work was supported by NORTE2030-FEDER-01463100.

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