Toward Stable and Scalable Carbon-Based Perovskite Solar Modules: Materials, Interfaces and Fully Wet Manufacturing
Luigi Vesce a b c, Karthikeyan Pandurangan a b, Elena Iannibelli b, Maurizio Stefanelli b, Hafez Nikbakht b, Sangeetha Ashok Kumar b, Matteo Cirillo c, Aldo Di Carlo a d
a CHOSE – Centre for Hybrid and Organic Solar Energy, Department of Electronic Engineering, University of Rome ‘‘Tor Vergata’’, via del Politecnico 1, 00133, Rome, Italy
b Department of Biomedicine and Prevention, University of Rome “Tor Vergata”, Via Montpellier 1, 00133 Rome, Italy
c Department of Physics, University of Rome “Tor Vergata”, Via della Ricerca Scientifica 1, 00133 Rome, Italy
d Istituto di Struttura della Materia- Consiglio Nazionale delle Ricerche Roma (ISM-CNR), via del Fosso del Cavaliere 100, 00133, Rome, Italy
Proceedings of MATSUS Fall 2026 Conference (MATSUSFall26)
A4 Pathways to Stable Metal Halide Perovskites
Palma, Spain, 2026 October 26th - 30th
Organizers: Oussama ER-RAJI and Mostafa Othman
Invited Speaker, Luigi Vesce, presentation 339
Publication date: 22nd July 2026

Metal halide perovskite photovoltaics have rapidly approached the performance of established photovoltaic technologies; however, long-term operational stability and scalable manufacturing remain the major barriers to commercialization. Addressing these challenges requires a holistic approach that combines materials engineering, interface optimization, and industrially compatible fabrication processes.

This presentation will discuss recent advances in the development of fully wet-processed perovskite photovoltaic devices fabricated under ambient conditions, with particular emphasis on strategies that simultaneously improve stability, manufacturability, and scalability. The optimization of the perovskite deposition process, guided by nucleation and crystal-growth control, enables the formation of homogeneous large-grain absorber layers suitable for large-area fabrication. Particular attention will be devoted to interface engineering in carbon-based architectures, where replacing conventional metal electrodes with low-temperature-processed carbon electrodes offers significant advantages in chemical stability, reduced degradation pathways, lower cost, and improved sustainability. The role of hole-selective and passivating interlayers in suppressing interfacial recombination, improving charge extraction, and enhancing long-term operational stability will be discussed.

Beyond cell-level optimization, the presentation will address the transition toward photovoltaic modules by considering laser patterning, interconnection losses, screen-printing processes, and industrial encapsulation approaches. Recent results demonstrate encouraging operational stability under continuous maximum power point tracking, damp-heat conditions, and outdoor testing, highlighting the potential of fully printed carbon-based perovskite photovoltaics for real-world applications. The scalability of the proposed approach is further demonstrated by the fabrication of a 600 cm² fully printed perovskite photovoltaic demonstrator, consisting of four carbon-based modules connected in series and manufactured using industrially compatible printing and lamination processes.

The results highlight how the combination of materials design, interface engineering, and scalable manufacturing technologies provides a viable pathway toward stable metal halide perovskite photovoltaics compatible with high-throughput industrial production. These advances help bridge the gap between laboratory-scale devices and commercially relevant perovskite photovoltaic modules for both outdoor and emerging indoor energy-harvesting applications.

The authors acknowledge the European Union's Horizon Europe Programme, through a FET Proactive research and innovation action under grant agreement No. 101084124 (DIAMOND), and “Sun2Fork” funded by the Italian Ministry of University and Research within the framework of the EU Horizon Europe Partnership for Research and Innovation in the Mediterranean Area (PRIMA).

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